1986-1990 Harley-Davidson XLH Sportster Evolution Models Parts Catalog

 High quality scan, searchable, printable PDF format.

This Parts Manual contains detailed illustrations and official part numbers for 1986-1990 Harley-Davidson Sportster XLH models. This Parts Catalog has been prepared to make it easier for you to order parts. You will also find a complete Hardware Listing at the back of the book for your convenience.

Covers 1986, 1987, 1988, 1989, 1990 Harley-Davidson Sportster Evolution XLH Models:

• XLH 883cc / 883 Deluxe /883 Hugger
• XLH 1100cc
• XLH 1200cc

Pages: 122
Format: PDF (high quality scan, searchable, printable)
Part Number: 99451-90

Air Cleaner – 1986 & 1987 . . . . . 27
Air Cleaner – 1988 & Later . . . . 29
Alternator ……………….. 31
Axle – rear . . . . . . . . . . . . . . . . . . 61, 63
Axle – front …………….. 51, 53
Battery …………………. 83
Brake Caliper – front . . . . . . . . . 49
Brake Caliper – rear ………. 57, 59
Brake Control – front . . . . . . . . . 4 7
Brake Control – rear . . . . . . . . . . 55
Brake Disc . . . . . . . . . . . . . . . . . . . 51, 53, 61, 63
Cam Gears ……………… 101-106
Carburetor – 1986 & 1987 . . . . . 21
Carburetor – 1988 & Later . . . . . 23, 25
Chain ………………….. 45
Chain Guard – rear . . . . . . . . . . . 77
Chain Case -front ……….. 13, 15
Choke …………………. 27, 29
Circuit Breaker . . . . . . . . . . . . . . . 97
Clutch …………………. 41
Clutch Control . . . . . . . . . . . . . . . . 43
Coil …………………… 33
Connecting Rods and Bearings . . 9, 11
Crankcase . . . . . . . . . . . . . . . . . . . 13, 15
Cylinder ………………… 3
Cylinder Head . . . . . . . . . . . . . . . . 3
Electrical ……………….. 95, 97, 99
Engine …………………. 3
Exhaust System . . . . . . . . . . . . . . 87
Fender – front . . . . . . . . . . . . . . . 73
Fender – rear . . . . . . . . . . . . . . . 77
Flywheels . . . . . . . . . . . . . . . . . . . . 9, 11
Footrests . . . . . . . . . . . . . . . . . . . . 71
Fork – front – 1986 & 1987 . . . 65
Fork – front – 1988 & Later . . . 67
Fork – rear . . . . . . . . . . . . . . . . . . 69
Frame …………………. 69
Fuel Tank . . . . . . . . . . . . . . . . . . . 79
Gearcase . . . . . . . . . . . . . . . . . . . . 17
Handlebar . . . . . . . . . . . . . . . . . . . 75
Headlamp . . . . . . . . . . . . . . . . . . . 85
Horn …………………… 93
Page
Ignition Module . . . . . . . . . . . . . . . 33
Ignition Switch . . . . . . . . . . . . . . . . 97
Indicator Lamps . . . . . . . . . . . . . . 89
Jiffy Stand . . . . . . . . . . . . . . . . . . . 69
License Plate Bracket . . . . . . . . . . 77
Master Cylinder- front …….. 47
Master Cylinder – rear . . . . . . . . 55
Mirror ………………….. 85
Muffler …………………. 87
Numerical Index . . . . . . . . . . . . . . 110
Oil Filter ………………… 81
Oil Pressure Switch . . . . . . . . . . . 81
Oil Pump ……………….. 19
Oil Tank ………………… 81
Pistons and Rings . . . . . . . . . . . . . 3, 9
Push Rods and Covers . . . . . . . . 7
Regulator . . . . . . . . . . . . . . . . . . . . 31
Relay – starter . . . . . . . . . . . . . . . 97
Rocker Arms and Covers . . . . . . . 7
Seat …………………… 70
Shifter …………………. 39
Shock Absorbers . . . . . . . . . . . . . . 72
Spark Coil . . . . . . . . . . . . . . . . . . . 33
Spark Plugs . . . . . . . . . . . . . . . . . . 33
Speedometer . . . . . . . . . . . . . . . . . 89
Sprocket Cover . . . . . . . . . . . . . . . 37
Sprockets . . . . . . . . . . . . . . . . . . . 45, 61 , 63
Starter Motor . . . . . . . . . . . . . . . . . 35
Switches . . . . . . . . . . . . . . . . . . . . 97, 99
Switches, handlebar . . . . . . . . . . . 99
Switches, ignition . . . . . . . . . . . . . 97
Switches, starter . . . . . . . . . . . . . . 97
Tachometer ……………… 89
Tail Lamp . . . . . . . . . . . . . . . . . . . 92
Tappets ………………… 7
Throttle Control . . . . . . . . . . . . . . . 75
Transmission . . . . . . . . . . . . . . . . . 37
Turn Signals . . . . . . . . . . . . . . . . . 91
Valves and Guides . . . . . . . . . . . . 3, 5
Voltage Regulator . . . . . . . . . . . . . 31
Wheel – front . . . . . . . . . . . . . . . . 51, 53
Wheel – rear . . . . . . . . . . . . . . . . 61, 63
Wiring …………………. 95