2002 Harley-Davidson Sportster Models Parts Catalog

 High quality scan, searchable, printable PDF format.

This Parts Manual contains detailed illustrations and official part numbers for 2002 Harley-Davidson Sportster XL/XLH models. This Parts Catalog has been prepared to make it easier for you to order parts. You will also find a complete Hardware Listing at the back of the book for your convenience.

Covers 2002 Harley-Davidson Sportster XL/XLH Models:

• XLH 883 / 883 Hugger
• XL 883 Custom / 883 R
• XLH 1200
• XL 1200 Custom / XL 1200 Sport

Pages: 145
Format: PDF (high quality scan, searchable, printable)
Part Number: 99451-02A

Access Door, transmission ……………………………….. 17 Fork, front- STD/HUG/883C/R/1200/1200C ……….. 69
Air Cleaner ……………………………………………………… 27 Fork, front – 1200S …………………………………………… 71
Air Filter …………………………………………………………. 27 Fork, rear ……………………………………………………….. 75
Alternator ………………………………………………………. 29 Frame …………………………………………………………….. 75
Axle, front …………………………………………………… 59,61 Fuel Lines ………………………………………………………. 89
Axle, rear …………………………………………………… 63,65 Fuel Tank ………………………………………………………… 89
Battery …………………………………………………………… 95 Fuel Valve ……………………………………………………….. 89
Battery Cables ………………………………………………… 95 Gasket Kits …………………………………………………….. 7,9
Battery, trray, covers, side, & top ………………………… 95 Gearcase ……………………………………………………….. 19
Belt, rear ………………………………………………………… 45 Glossary ……………………………………………………….. 132
Belt Guard ………………………………………………………. 87 Handlebar ………………………………………………….. 81 ,83
Bracket, speedo/tach ……………………………….. 1 05,1 07 Hardware Listing …………………………………….. 133-135
Brake Caliper, front ………………………………………….. 55 Headlamp …………………………………………………… 97,99
Brake Caliper, rear …………………………………………… 5? Horn …………………………………………………………….. 113
Brake Control, front.. ……………………………………….. .49 Ignition Coil ………………………………………………… 31 ,33
Brake Control, rear. ……………………………………… 51 ,53 Ignition Module ……………………………………………. 31 ,33
Brake Disc, front …………………………………………. 59,61 Ignition Switch ……………………………………………….. 125
Brake Disc, rear ………………………………………….. 63,65 Indicator Lamps ………………………………………. 1 05,107
Brake line, front.. …………………………………………….. .49 Intake Manifold ………………………………………………… 23
Brake line, rear. ……………………………………………….. 51 Jiffy Stand ………………………………………………………. 75
Cam Gears …………………………………………………….. 19 Lever, Clutch Control ……………………………………….. .47
Cam Bushings ………………………………………………… 19 Lever, Front Brake Control ……………………………….. .49
Carburetor ………………………………………………….. 23,25 Lever, Rear Brake Control… ………………………….. 51 ,53
Cable, clutch control ……………………………………….. .4 7 Lever, Transmission Gear Shift ………………………….. 39
Chain, primary ………………………………………………… 45 License Plate Bracket ………………………………………. 87
Circuit Breakers/Fuses ……………………………………. 127 Master Cylinder, front ……………………………………… ..49
Clamps, handlebar upper & lower. …………………. 81 ,83 Master Cylinder, rear. ……………………………………….. 51
Clutch …………………………………………………………….. 43 Mirrors ……………………………………………………….. 97,99
Clutch Control …………………………………………………. 47 Mounting plates, front ……………………………… 15,41 ,53
Coil, ignition ……………………………………………….. 31 ,33 Mufflers ………………………………………………………… 1 01
Connecting Rods and Bearings …………………………. 11 Numerical Index ……………………………………… 136-141
Covers, rocker arm ……………………………………………. 9 Oil Filter ………………………………………………………….. 93
Crankcase ………………………………………………….. 13,15 Oil Pressure Switch ………………………………………….. 93
Cylinders, engine ………………………………………………. 5 Oil Pump ………………………………………………………… 21
Cylinder Heads …………………………………………………. 5 Oil Pump Drive Gear ………………………………………… 19
Debris Deflector ………………………………………………. 87 Oi1Tank ………………………………………………………….. 93
Decals, fuel tank ……………………………………………… 91 Pistons and Piston Rings ……………………………….. 5, 11
Engine …………………………………………………………… 5,7 Primary Cover …………………………………………………. 17
Engine mounts, front… …………………………….. 13,41 ,53 Push Rods & Covers ………………………………………….. 9
Enrichener Cable …………………………………………….. 27 Regulator ……………………………………………………….. 29
Evaporative Emissions Kit ………………………………. 131 Relay, starter …………………………………………………. 127
Exhaust System …………………………………………….. 101 Rims, front & rear ………………………………………… 61 ,65
Exhaust System – 883R ………………………………….. 103 Rocker Arms & Covers ……………………………………….. 9
Fender, front. …………………………………………………… 85 Rotor, ignition ………………………………………………….. 29
Fender, rear ……………………………………………………. 87 Seats ……………………………………………………………… ??
Filter, Air …………………………………………………………. 27 Sensor, bank angle ………………………………………….. 95
Filter, Engine Oil ……………………………………………… 93 Shifter ………………………………………………………… 39,41
Filter, Fuel ………………………………………………………. 89 Shock Absorbers ……………………………………………… 73
Flywheels ……………………………………………………….. 11 Side Cover, module ………………………………………….. 75
Footrests ……………………………………………….. 41 ,53, 79 Spark Plugs ………………………………………………… 31,33
Speedometer ………………………………………….. 1 05,1 07
Sprocket Cover, transmission ……………………………. 37
Sprockets ………………………………………….. 37,45,63,65
Starter Motor …………………………………………………… 35
Stator …………………………………………………………….. 29
Steering Head Brackets, upper & lower ………………. 67
Swing Arm ……………………………………………………… 75
Switches ………………………………………………………. 127
Switches, handlebar ………………………………………. 129
Switches, ignition …………………………………………… 127
Switches, starter ……………………………………………. 127
Tachometer …………………………………………………… 105
Tail Lamp ……………………………………………………… 111
Tappets ………………………………………………………….. 79
Throttle Control …………………………………………… 81 ,83
Transmission Gears …………………………………………. 37
Turn Signal Canceller. ………………………………………. 87
Turn Signals ………………………………………………….. 1 09
Vacuum Switch ……………………………………………….. 31
Valves & Guides ………………………………………………… 7
Voltage Regulator ……………………………………………. 29
Wheels, front- cast.. ………………………………………… 59
Wheels, front -laced ………………………………………… 61
Wheels, rear – cast.. …………………………………………. 63
Wheels, rear – laced …………………………………………. 65
Wiring Harness, main- STD/HUG/883R/1200115,117
Wiring Harness, main – 883C/1200C ………….. 119, 121
Wiring Harness, main – 1200S …………………… 123, 125