2005 Harley-Davidson Sportster Models Parts Catalog

 High quality scan, searchable, printable PDF format.

This Parts Manual contains detailed illustrations and official part numbers for 2005 Harley-Davidson Sportster models. This Parts Catalog has been prepared to make it easier for you to order parts. You will also find a complete Hardware Listing at the back of the book for your convenience.

Covers 2005 Harley-Davidson Sportster Models:

• XL883
• XL883C Custom
• XL883L
• XL883R
• XL 1200C Custom
• XL 1200R Roadster

Pages: 130
Format: PDF (high quality scan, searchable, printable)
Part Number: 99451-05A

Access Door, transmission ……………………………….. 17 Evaporative Emissions Kit.. ……………………………… 121
Air Cleaner ……………………………………………………… 27 Exhaust System …………………………………………….. 1 01
Air Filter …………………………………………………………. 27 Fender, front ……………………………………………………. 85
Alternator ………………………………………………………. 29 Fender, rear 87
Axle, front 61 ,63 Filter, Air …………………………………………………………. 27
Axle, rear …………………………………………………… 65,67 Filter, Engine Oil ………………………………………………. 93
Battery ………………………………………………………. 93,95 Filter, Fuel ………………………………………………………. 89
Battery Cables ………………………………………………… 95 Flywheels ……………………………………………………….. 13
Battery, tray, covers, side & top ………………………….. 95 Footrests …………………………………………… 39,53,55,79
Belt, rear ………………………………………………………… 43 Fork, front. ………………………………………………………. 71
Belt Guard ………………………………………………………. 87 Fork, rear ……………………………………………………….. 75
Bracket, choke-883,883L,883C,883R, 1200R ……… 7,9 Frame …………………………………………………………….. 75
Bracket, speedometer-883,883L,883C, 1200R ……. 103 Fuel Lines ………………………………………………………. 89
Bracket, speedometer-883C, 1200C ………………….. 1 05 Fuel Tank ………………………………………………………… 89
Bracket/Clip, turn signal canceller ………………………. 95 Fuel Valve ……………………………………………………….. 89
Brake Caliper, front ………………………………………….. 57 Gasket Kits …………………………………………………….. 7,9
Brake Caliper, rear …………………………………………… 59 Gearcase ……………………………………………………….. 19
Brake Control, front.. ………………………………………… 49 Handlebar-883,883L,883R, 1200R ……………………… 81
Brake Control, rear-883,883L,883R, 1200R …………. 53 Handlebar-883C, 1200C ……………………………………. 83
Brake Control, rear-883C, 1200C ……………………….. 55 Hardware Listing …………………………………….. 122-123
Brake Disc, front …………………………………………. 61 ,63 Headlamp-883,883L,883R, 1200R ……………………… 97
Brake Disc, rear ………………………………………….. 65,67 Headlamp-883C, 1200C ……………………………………. 99
Brake line, front ……………………………………………….. 49 Housing, speedometer-883,883L,883R, 1200R ….. 1 03
Brake line, rear ………………………………………………… 51 Housing, speedometer-883C, 1200C …………………. 1 05
Cam Gears …………………………………………………….. 19 Horn …………………………………………………………….. 11 1
Cam Bushings ………………………………………………… 19 Ignition Coil …………………………………………………….. 31
Carburetor ………………………………………………….. 23,25 Ignition Module ………………………………………………… 31
Cable, clutch control ……………………………………….. .47 Ignition Switch …………………………………………. 113, 117
Canister, evaporative exhaust.. ………………………… 121 Indicator Lamps-883,883L,883R, 1200R ……………. 1 03
Chain, primary ………………………………………………… 43 Indicator Lamps-883C, 1200C ………………………….. 1 05
Choke Bracket-883,883L,883C,883R, 1200R ………. 7,9 Interconnect, exhaust ……………………………………… 1 01
Choke Bracket-1200C …………………………………….. 111 Inspection Cover ……………………………………………… 17
Circuit Breakers/Fuses ……………………………………. 117 Intake Manifold ……………………………………………. 23,25
Clamps, handlebar upper & lower-883,883L, Jet, oil …………………………………………………………….. 15
883R,1200R ……………………………………………………. 81 Jiffy Stand ………………………………………………………. 75
Clamps, handlebar upper & lower-883C, 1200C …… 83 Lever, Clutch Control ……………………………………….. .47
Clutch …………………………………………………………….. 41 Lever, Front Brake Control ……………………………….. .49
Clutch Control …………………………………………………. 47 Lever, Rear Brake Controi-883,883L,
Coil, ignition ……………………………………………………. 31 883R, 1200R ……………………………………………………. 53
Connecting Rods and Bearings …………………………. 13 Lever, Rear Brake Controi-883C, 1200C ……………… 55
Cover, oil tank …………………………………………………. 75 Lever, Transmission Gear Shift-883,883L,
Covers, rocker arm ………………………………………….. 11 883R, 1200R ……………………………………………………. 37
Crankcase ………………………………………………………. 15 Lever, Transmission Gear Shift-883C, 1200C ……….. 39
Cylinders, engine ……………………………………………. 7,9 License Plate Bracket ………………………………………. 87
Cylinder Heads ………………………………………………. 7,9 MAP Sensor ……………………………………………….. 23,25
Debris Deflector 87 Master Cylinder, front ……………………………………….. 49
Decals, fuel tank ……………………………………………… 91 Master Cylinder, rear ………………………………………… 51
Engine ……………………………………………………………… 9 Mirrors-883,883L,883R, 1200R ………………………….. 97
Engine mounts, front… ……………………………………… 45 Mirrors-883C, 1200C …………………………………………. 99
Enrichener Cable …………………………………………….. 27 Module, ignition ……………………………………………….. 31
Module, security system/turn signal canceller ……. 117 Voltage Regulator ……………………………………………. 29
Mounts, engine ……………………………………………….. 45 Wheels, front – cast.. ………………………………………… 61
Mufflers ………………………………………………………… 101 Wheels, front – laced ………………………………………… 63
Numerical Index ……………………………………… 124-128 Wheels, rear – cast …………………………………………… 65
Oil Filter …………………………………………………………. 93 Wheels, rear- laced …………………………………………. 67
Oil Jet …………………………………………………………….. 15 Wiring Harness, main ………………………………. 113,115
Oil Pressure Switch ……………………………………….. 115
Oil Pump ………………………………………………………… 21
Oil Pump Drive Gear ………………………………………… 19
Oil Tank ………………………………………………………….. 93
Oil Tank Cover …………………………………………………. 75
Pistons and Piston Rings ……………………………….. 9,13
Primary Cover …………………………………………………. 17
Push Rods & Covers ………………………………………… 11
Regulator ……………………………………………………….. 29
Relay, starter …………………………………………………. 117
Rims, front & rear ……………………………….. 61 ,63,65,67
Rocker Arms & Covers …………………………………….. 11
Seats ……………………………………………………………… ??
Sensor, MAP ………………………………………………. 23,25
Sensor, speed-883,883L,883R, 1200R ……………… 1 03
Sensor, speed-883C, 1200C …………………………….. 1 05
Shifter-883,883L,883R, 1200R …………………………… 37
Shifter-883C, 1200C …………………………………………. 39
Shock Absorbers …………………………………………….. 73
Side Cover, module ………………………………………….. 73
Spark Plugs ……………………………………………………. 31
Speedometer-883,883L,883R, 1200R ……………….. 1 03
Speedometer-883C, 1200C ……………………………… 1 05
Speed Sensor-883,883L,883R, 1200R ………………. 1 03
Speed Sensor-883C, 1200C …………………………….. 1 05
Sprocket Cover, transmission ……………………………. 43
Sprockets ………………………………………………. 43,63,65
Starter Motor …………………………………………………… 33
Stator …………………………………………………………….. 29
Steering Head Brackets, upper & lower ………………. 69
Swing Arm ……………………………………………………… 75
Switches ………………………………………………………. 117
Switches, handlebar ………………………………………. 119
Switches, ignition …………………………………….. 113,117
Switches, starter ……………………………………………. 119
Tachometer-883,883L,883R, 1200R ………………….. 1 03
Tail Lamp ……………………………………………………… 1 09
Tappets ………………………………………………………….. 11
Throttle Controi-883,883L,883R, 1200R ………………. 81
Throttle Controi-883C, 1200C …………………………….. 83
Transmission Gears …………………………………………. 35
Turn Signal Canceller ……………………………………… 117
Turn Signals ………………………………………………….. 1 07
Valves & Guides ………………………………………………… 9