2006 Suzuki GSF1200, GSF1200S Bandit Service Manual

 High resolution, searchable, bookmarked PDF 

Covers: 2006 Suzuki GSF1200 / GSF1200S Bandit
Pages: 446
Format: PDF (zipped)
Compatibility: Windows/Mac computers
PN: 99500-39280-01E

This service manual contains all the necessary instructions needed for any repair your 2006 GSF1200 or GSF1200S may require from fender to fender. This is the same manual Suzuki technicians use to diagnose and repair your 2006 GSF1200 or GSF1200S Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, this manual provides the most reliable information to perform the job.

The following is a list of topics contained in the Suzuki Service Manual:

General Information ………………………….. 0A-1

General Description ………………………………………0A-1

Symbols ……………………………………………………..0A-1

Abbreviations ………………………………………………0A-2

Vehicle Side View ………………………………………..0A-3

Vehicle Identification Number ………………………..0A-4

Fuel and Oil Recommendation ………………………0A-4

BREAK-IN Procedures………………………………….0A-4

Cylinder Identification……………………………………0A-5

Country and Area Codes ………………………………0A-5

Wire Color Symbols ……………………………………..0A-5

Warning, Caution and Information

Labels Location………………………………………….0A-6

Component Location …………………………………….0A-7

Electrical Components Location …………………….0A-7

Specifications……………………………………………….0A-9

Specifications………………………………………………0A-9

Special Tools and Equipment ………………………0A-11

Special Tools …………………………………………….0A-11

Maintenance and Lubrication…………….. 0B-1

Precautions…………………………………………………..0B-1

Precautions for Maintenance …………………………0B-1

General Description ………………………………………0B-1

Recommended Fluids and Lubricants……………..0B-1

Scheduled Maintenance ………………………………..0B-2

Periodic Maintenance Schedule Chart…………….0B-2

Lubrication Points ………………………………………..0B-3

Repair Instructions ……………………………………….0B-4

Air Cleaner Element Removal and Installation….0B-4

Air Cleaner Element Inspection and Cleaning ….0B-4

Spark Plug Removal and Installation ………………0B-5

Spark Plug Inspection and Cleaning……………….0B-6

Exhaust Pipe Bolt and Muffler Mounting Bolt

Inspection………………………………………………….0B-6

Valve Clearance Inspection and Adjustment ……0B-7

Fuel Line Inspection……………………………………..0B-8

Engine Oil and Filter Replacement …………………0B-9

Throttle Cable Play Inspection

and Adjustment ………………………………………..0B-10

Engine Idle Speed Inspection

and Adjustment ………………………………………..0B-11

Throttle Valve Synchronization …………………….0B-11

PAIR System Inspection ……………………………..0B-11

Clutch System Inspection…………………………….0B-11

Clutch Hose Replacement …………………………..0B-12

Air Bleeding from Clutch Fluid Circuit ……………0B-12

Clutch Fluid Replacement ……………………………0B-12

Drive Chain Inspection and Adjustment …………0B-12

Drive Chain Cleaning and Lubricating……………0B-13

Brake System Inspection …………………………….0B-13

Rear Brake Light Switch Adjustment……………..0B-15

Brake Hose Replacement ……………………………0B-15

Air Bleeding from Brake Fluid Circuit …………….0B-15

Brake Fluid Replacement…………………………….0B-15

Tire Inspection……………………………………………0B-15

Steering System Inspection …………………………0B-16

Front Fork Inspection ………………………………….0B-16

Rear Suspension Inspection ………………………..0B-16

Chassis Bolt and Nut Inspection …………………..0B-17

Compression Pressure Check ……………………..0B-18

Oil Pressure Check …………………………………….0B-18

Specifications……………………………………………..0B-19

Tightening Torque Specifications………………….0B-19

Special Tools and Equipment ………………………0B-19

Recommended Service Material …………………..0B-19

Special Tool ………………………………………………0B-19

Service Data ……………………………………… 0C-1

Specifications……………………………………………….0C-1

Service Data………………………………………………..0C-1

Tightening Torque Specifications……………………0C-7