2004 Harley-Davidson V-Rod Service Repair Manual

 High resolution, bookmarked, searchable, printable PDF

Covers: 2004 V-Rod Models

• 2004 Harley-Davidson VRSCA V-Rod
• 2004 Harley-Davidson VRSCB V-Rod

Pages: 771
Format: PDF files (zipped)
File size: 28mb
Compatibility: Windows/Mac computers
Notes: Instant PDF download.

This download includes TWO high resolution, bookmarked, searchable and printable manuals: the 2004 V-Rod Service Manual and 2004 V-Rod Electrical Diagnostics Manual. This set of manuals covers complete OEM service, troubleshooting and maintenance information for the motorcycle. The manuals are written for professional and DIY mechanics and contain detailed specifications, illustrations, photos and procedures required to correctly service the motorcycle to manufacturer standards.

Topics:

Maintenance

• Maintenance Tables
• Maintenance Procedures
• Adjustments
• Fluids and Lubricants
• Fuel and Oil Filters
• Air Cleaner
• Basic Troubleshooting
• Torque Values

Chassis

• Specifications
• Frame
• Engine Mounts
• Wheels and Tires
• Alignment
• Brake System (including bleeding)
• Forks
• Front and Rear Suspension
• Handlebars
• Steering
• Cables
• Seat
• Fenders
• Exhaust
• Windshield
• Accessories
• Torque Values

Engine

• Specifications
• Wear Limits
• Removal and Installation
• Top End Overhaul
• Bottom End Overhaul
• Sub-assembly Service and Repair
• Clutch
• Torque Values
• Troubleshooting

• Specifications
• Fuel Pump/Filters/Fuel Level Sender Assembly
• Fuel Tank
• Vapor Valve
• Evaporative Emissions Control-CA Models

Starter

• Specifications
• Electric Starter System
• Starter Relay
• Starter
• Starter Solenoid

• Specifications
• Coolant Flow
• Engine Coolant
• Thermostat
• Water Pump
• Coolant Pipes and Hoses
• Oil Line Fittings
• Radiator/Oil Cooler
• Oil Cooler

Transmission

• Specifications
• Output Shaft
• Input Shaft

Electrical System

• Specifications
• Bulbs
• Relay/Fuse Block
• Crank Position Sensor: CKP
• Maxi-Fuse
• Ignition/Light Switch
• Alternator
• Voltage Regulator
• Battery
• Battery Cables
• Headlamp
• Tail Lamp
• Turn Signals/Running Lights
• Turn Signal Security Module: TSSM
• Instrument Cluster
• Vehicle Speed Sensor: VSS
• Neutral Switch
• Oil Pressure Switch
• Stop Light Switch
• Horn
• Cooling Fans

Fuel Injection

• Specifications
• Electronic Fuel Injection: EFI
• Electronic Control Module: ECM
• Throttle Position Sensor: TPS
• Intake Air Temperature Sensor: IAT
• Engine Coolant Temperature Sensor: ECT
• Idle Air Control: IAC
• Manifold Absolute Pressure Sensor: MAP
• Fuel Rail/Fuel Injectors
• Fuel Pressure Test
• Intake Leak Test

Electrical Troubleshooting

• Diagnostic Procedures
• Diagnostic Tools
• DTC Codes
• Starting and Charging System Diagnostics
• Instruments
• TSM/TSSM
• Engine Management
• Connector Repair
• Wiring Diagrams
• Reference
• Tools
• Index

Special Tools