2008 Harley-Davidson Sportster Models Parts Catalog

 High quality scan, searchable, printable PDF format.

This Parts Manual contains detailed illustrations and official part numbers for 2008 Harley-Davidson Sportster XL models. This Parts Catalog has been prepared to make it easier for you to order parts. You will also find a complete Hardware Listing at the back of the book for your convenience.

Covers 2008 Harley-Davidson Sportster XL Models:

• XL 883 Sportster 883
• XL 1200R Sportster 1200 Roadster
• XL 883C Sportster 883 Custom
• XL 1200L Sportster 1200 Low
• XL 883L Sportster 883 Low
• XL 1200N Sportster 1200 Nightster
• XL 883R Sportster 883R
• XR 1200 Sportster 1200
• XL 1200C Sportster 1200 Custom

Pages: 230
Format: PDF (high quality scan, searchable, printable)
Part Number: 99451-08A

AIR BOX- XR1200 ………………………… 41
AIR CLEANER- 883/C/UR, 1200C/UN/R ………… 39
ALTERNATOR & REGULATOR. ………………. 43
AXLE, FRONT (CAST)- 883/UR, 1200UR ……….. 91
AXLE, FRONT (CAST)- XR1200 ………………. 93
AXLE, FRONT (LACED & PROFILE LACED)- 883/C/L,
1200C/N/R ……………………………… 95
AXLE, REAR (CAST)- 883/UR, 1200C/UR ……….. 97
AXLE, REAR (CAST)- XR1200 ……………….. 99
AXLE, REAR (LACED & PROFILE LACED) – 883/C/L,
1200C/UN/R. …………………………… 101
BATTERY ……………………………… 155
BELT GUARD …………………………… 121
BELTS & SPROCKETS- 883/C/UR, 1200C/UN/R ….. 61
BELTS & SPROCKETS- XR1200 ……………… 63
BRACKET, HORN ………………………… 183
BRACKET, LICENSE PLATE- 1200N (NON-JAPAN) … 137
BRACKET, LICENSE PLATE- 883/C/UR, 1200C/UR, 1200N
(JAPAN) ………………………………. 135
BRACKET, LOWER STEERING HEAD- 883/C/UR,
1200C/UN/R ……………………………. 103
BRACKET, LOWER STEERING HEAD- XR1200 ….. 105
BRACKET, SPEEDOMETER – 883/UR, 1200UN/R …. 167
BRACKET, SPEEDOMETER- 883C, 1200C ……… 171
BRACKET, SPEEDOMETER- XR1200 …………. 169
BRAKE CONTROL, REAR – 883/UR, 1200UN/R. ….. 77
BRAKE CONTROL, REAR – 883C, 1200C ………… 79
BRAKE CONTROL, REAR- XR1200 ……………. 81
BRAKE DISC, REAR (CAST WHEEL) – 883/UR,
1200C/UR ………………………………. 97
BRAKE DISC, REAR (CAST WHEEL)- XR1200 ……. 99
BRAKE DISC, REAR (LACED) – 883/C/L, 1200C/UN/R. 101
BRAKELINE, FRONT- 883/C/UR, 1200C/UN/R. …… 69
BRAKELINE, FRONT- XR1200 ……………….. 71
BRAKELINE, REAR – 883/C/UR, 1200C/UN/R. ……. 73
BRAKELINE, REAR – XR1200 ………………… 75
BUSHINGS, CAM- 883/C/UR, 1200C/UN/R. ……… 25
CABLE, CLUTCH CONTROL. ………………… 67
CABLES, BATIERY ………………………. 155
CALIPER, FRONT- 883/C/UR, 1200C/UN/R ……… 83
CALIPER, FRONT- XR1200 …………………. 85
CALIPER, REAR – 883/C/UR, 1200C/UN/R ………. 87
CALIPER, REAR – XR1200 ………………….. 89
CAMSHAFTS & GEAR COVER – 883/C/UR,
1200C/UN/R. ……………………………. 25
CAMSHAFTS & GEAR COVER – XR1200 ………… 27
CLAMP, HANDLEBAR- 883/UR, 1200UN/R, XR1200 .. 129
CLAMP, HANDLEBAR- 883C, 1200C ………….. 131
CLUTCH – 883/C/UR, 1200C/UN/R …………….. 57
CLUTCH CONTROL. ………………………. 67
CLUTCH – XR1200 ………………………… 59
COIL, IGNITION- 883/C/UR, 1200C/UN/R. ………. 45
COIL, IGNITION – XR1200 …………………… 47
CRANKCASE & GEARCASE- 883/C/UR, 1200C/UN/R .. 19
CRANKCASE & GEARCASE- XR1200 ………….. 21
CYLINDER, HEAD, & VALVES- 883/C/UR, 1200C/UN/R .. 9
CYLINDER, HEAD, & VALVES- XR1200 …………. 11
DEBRIS DEFLECTOR. ……………………. 121
DRIVE GEAR, OIL PUMP- 883/C/UR, 1200C/UN/R. .. 25
PART DESCRIPTION …………………………………………………… PAGE
DRIVE GEAR, OIL PUMP – XR1200 ……………. 27
ELECTRONIC CONTROL MODULE- 883/C/UR,
1200C/UN/R …………………………….. 45
ELECTRONIC CONTROL MODULE- XR1200 …….. 47
ELECTRONIC IGNITION SYSTEM – 883/C/UR,
1200C/UN/R. ……………………………. 45
ELECTRONIC IGNITION SYSTEM- XR1200 ……… 47
ENGINE ASSEMBLY ……………………….. 7
ENGINE MOUNTS ………………………… 65
ENGINE SENSORS & SWITCHES …………….. 37
EVAPORATIVE EMISSIONS ………………… 205
EXHAUST SYSTEM – 883/C/UR, 1200C/UN/R. …… 163
EXHAUST SYSTEM- XR1200 ……………….. 165
FENDER, FRONT ………………………… 133
FENDER, REAR- 1200N (NON-JAPAN) ………… 137
FENDER, REAR- 883/C/UR, 1200C/UR, 1200N
(JAPAN) ………………………………. 135
FENDER, REAR- XR1200 ………………….. 139
FILTER, AIR …………………………….. 39
FILTER, AIR BOX …………………………. 41
FILTER, OIL- 883/C/UR, 1200C/UN/R …………. 149
FILTER, OIL- XR1200 …………………….. 151
FLYWHEEL. …………………………….. 17
FOOTRESTS – 883/C/UR, 1200C/UN/R ………… 125
FOOTRESTS – XR1200 ……………………. 127
FORK, FRONT- 1200N ……………………. 109
FORK, FRONT – 883/C/UR, 1200C/UR. ………… 1 07
FRAME & JIFFY STAND – 883/C/UR, 1200C/UN/R. .. 117
FRAME & JIFFY STAND- XR1200 ……………. 119
FRONT BRAKE CALIPER- 883/C/UR, 1200C/UN/R. .. 83
FRONT BRAKE CALIPER – XR1200 ……………. 85
FRONT BRAKE CONTROL – 883/C/UR, 1200C/UN/R .. 69
FRONT BRAKE CONTROL- XR1200 …………… 71
FRONT FENDER ………………………… 133
FRONT FORK- 1200N …………………….. 109
FRONT FORK- 883/C/UR, 1200C/UR …………. 107
FRONT FORK – XR1200 …………………… 111
FRONT TURN SIGNALS- XR1200 ……………. 175
FRONT WHEEL, CAST- 883/UR, 1200UR. ………. 91
FRONT WHEEL, CAST- XR1200 ……………… 93
FRONT WHEEL, LACED & PROFILE LACED- 883/C/L,
1200C/N/R. …………………………….. 95
FUEL PUMP ……………………………. 145
FUEL TANK- 883/C/UR, 1200C/UN/R. …………. 141
FUEL TANK TRIM ………………………… 147
FUEL TANK- XR1200 ……………………… 143
FUSES ……………………………….. 199
GASKET KIT, ENGINE OVERHAUL- 883/C/UR,
1200C/UN/R ……………………………… 9
GASKET KIT, ENGINE OVERHAUL- XR1200 ……… 11
GASKET KIT, FRONT MASTER CYLINDER – 883/C/UR,
1200C/UN/R …………………………….. 69
GASKET KIT, FRONT MASTER CYLINDER- XR1200 .. 71
GASKET KIT, REAR MASTER CYLINDER – 883/C/UR,
1200C/UN/R. ……………………………. 73
GASKET KIT, REAR MASTER CYLINDER- XR1200 … 75
GEARS, TRANSMISSION …………………… 51
HANDLEBAR & THROTILE CONTROL- 883/UR, 1200UN/R,
XR1200 ……………………………….. 129
HANDLEBAR & THROTTLE CONTROL- 883C, 1200C. 131
HANDLEBAR SWITCHES ………………….. 201
HAND LEVER, CLUTCH CONTROL. …………… 67
HAND LEVER, FRONT BRAKE CONTROL- 883/C/L/R,
1200C/UN/R …………………………….. 69
HAND LEVER, FRONT BRAKE CONTROL- XR1200 … 71
HEAD, CYLINDER- 883/C/L/R, 1200C/UN/R ………. 9
HEAD, CYLINDER – XR1200 …………………. 11
HEADLAMP & MIRROR- 883/L/R, 1200UN/R ……. 157
HEADLAMP & MIRROR- 883C, 1200C …………. 159
HEADLAMP & MIRROR- XR1200 …………….. 161
HORN ………………………………… 183
INDUCTION MODULE- 883/C/L/R, 1200C/UN/R …… 33
INDUCTION MODULE- XR1200 ………………. 35
INSPECTION COVER & PRIMARY COVER ………. 23
JIFFY STAND- 883/C/L/R, 1200C/UN/R ………… 117
JIFFY STAND- XR1200 ……………………. 119
KEY SET ………………………………. 199
LABELS ………………………………. 203
LEVER, SHIFTER. ………………………… 55
LOCKSET ASSEMBLY – 883/C/L/R, 1200C/UN/R ….. 117
LOCKSET ASSEMBLY- XR1200 ……………… 119
MASTER CYLINDER ASSEMBLY, FRONT – 883/C/L/R
1200C/UN/R …………………………… : . 69
MASTER CYLINDER ASSEMBLY, FRONT- XR1200 … 71
MASTER CYLINDER ASSEMBLY, REAR- 883/C/L/R
1200C/UN/R ………………………….. ‘ … 73
MASTER CYLINDER ASSEMBLY, REAR- XR1200 …. 75
MIRRORS – 883/L/R, 1200UN/R. …………….. 157
MIRRORS- 883C, 1200C …………………… 159
MIRRORS- XR1200 ………………………. 161
MODULE, SECURITY SYSTEM/TURN SIGNAL
CANCELLER. ………………………….. 197
MOUNTS, ENGINE. ……………………….. 65
MUFFLER – 883/C/L/R, 1200C/UN/R. ………….. 163
MUFFLER- XR1200 ………………………. 165
OIL FILTER- 883/C/L/R, 1200C/UN/R. …………. 149
OIL FILTER- XR1200 ……………………… 151
OIL JET ASSEMBLY- 883/C/L/R, 1200C/UN/R …….. 19
OIL JET ASSEMBLY- XR1200 ………………… 21
OIL LINES & COOLER- XR1200 ……………… 153
OIL PUMP- 883/C/L/R, 1200C/UN/R ……………. 29
OIL PUMP- XR1200 ……………………….. 31
OIL TANK & FILTER- 883/C/L/R, 1200C/UN/R ……. 149
OIL TANK & FILTER- XR1200 ……………….. 151
PISTONS & FLYWHEEL ASSEMBLY ……………. 17
PRIMARY CHAIN- 883/C/L/R, 1200C/UN/R ………. 61
PRIMARY CHAIN- XR1200 ………………….. 63
PRIMARY COVER ………………………… 23
PUMP, OIL- 883/C/L/R, 1200C/UN/R …………… 29
PUMP, OIL – XR1200 ………………………. 31
PUSH ROD- 883/C/L/R, 1200C/UN/R …………… 13
PUSH ROD- XR1200 ………………………. 15
REAR BRAKE CALIPER- 883/C/L/R, 1200C/UN/R …. 87
REAR BRAKE CALIPER- XR1200 …………….. 89
REAR BRAKE CONTROL- 883/L/R, 1200LIN/R. …… 77
REAR BRAKE CONTROL- 883C, 1200C ………… 79
REAR BRAKE CONTROL- XR1200 ……………. 81
REAR BRAKE MASTER CYLINDER – 883/C/L/R
1200C/UN/R ………………………. _’ …… 73
4
PART DESCRIPTION …………………………………………………… PAGE
REAR BRAKE MASTER CYLINDER – XR1200 …….. 75
REAR FENDER & LICENSE PLATE BRACKET -1200N
(NON-JAPAN) …………………………… 137
REAR FENDER & LICENSE PLATE BRKT – 883/C/L/R
1200C/LIR, 1200N (JAPAN) ………………… : 135
REAR FENDER – XR1200 ………………….. 139
REAR FORK, DEBRIS DEFLECTOR & BELT GUARD .. 121
REAR TURN SIGNALS, TAIL LAMP & LICENSE PLATE
BRACKET- XR1200 ………………………. 179
REAR WHEEL, CAST – 883/L/R, 1200C/UR. ……… 97
REAR WHEEL, CAST- XR1200 ………………. 99
REAR WHEEL, LACED & PROFILE LACED- 883/C/L
1200C/LIN/R ………………………….. _’. 101
REGULATOR, VOLTAGE ……………………. 43
RISER, HANDLEBAR- 883C, 1200C …………… 131
ROCKER ARMS, COVERS, & PUSH RODS – 883/C/L/R
1200C/UN/R ……………………………. _’ 13
ROCKER ARMS, COVERS, & PUSH RODS- XR1200 .. 15
SEATS ………………………………… 123
SECURITY SIREN ……………………….. 197
SHIFTER ……………………………….. 53
SHIFT LEVER ……………………………. 55
SHOCK ABSORBERS- 883/C/L/R, 1200C/LIN/R ….. 113
SHOCK ABSORBERS- XR1200 ……………… 115
SIDE COVER, OIL TANK- 883/C/L/R, 1200C/UN/R. .. 117
SIDE COVER, OIL TANK- XR1200 ……………. 119
SPARK PLUG- 883/C/L/R, 1200C/UN/R. ………… 45
SPARK PLUG- XR1200 …………………….. 47
SPEEDOMETER & TACHOMETER- 883/L/R
1200UN/R ……………………… _’ …….. 167
SPEEDOMETER & TACHOMETER- XR1200 …….. 169
SPEEDOMETER – 883C, 1200C ……………… 171
SPROCKET- 883/C/L/R, 1200C/UN/R. …………. 61
SPROCKET – XR1200 ……………………… 63
STARTER MOTOR ………………………… 49
STATOR ……………………………….. 43
STEERING HEAD BRACKET ASSEMBLY – 883/C/L/R
1200C/L/N/R ………………………….. .’. 103
STEERING HEAD BRACKET ASSEMBLY- XR1200 … 105
SWITCH ASSEMBLY, DIRECTIONAL. …………. 201
SWITCHES, SENSORS & ELECTRICAL CONNECTORS. 199
TACHOMETER – 883/L/R, 1200L/N/R. …………. 167
TACHOMETER- XR1200 …………………… 169
TAIL LAMP – 883/C/L/R, 1200C/UR. …………… 181
TAIL LAMP – XR1200 ……………………… 179
TAPPET – 883/C/L/R, 1200C/L/N/R …………….. 13
TAPPET – XR1200 ………………………… 15
THROTILE CONTROL- 883/L/R, 1200LIN/R, XR1200 .. 129
THROTILE CONTROL- 883C, 1200C …………. 131
TRANSMISSION GEARS ……………………. 51
TRAY, BATIERY …………………………. 155
TURN SIGNAL MODULE & SECURITY SIREN ……. 197
TURN SIGNALS & TAIL LAMP- 1200N …………. 177
TURN SIGNALS- 883/C/L/R, 1200C/LIR ………… 173
VALVES AND GUIDES- 883/C/L/R, 1200C/UN/R. …… 9
VALVES AND GUIDES- XR1200 ………………. 11
VOLTAGE REGULATOR …………………….. 43
WHEELS, FRONT (CAST)- 883/L/R, 1200UR. ……. 91
WHEELS, FRONT (CAST)- XR1200 ……………. 93
WHEELS, FRONT (LACED & PROFILE LACED)- 883/C/L, WIRING HARNESS, MAIN- 883/C/UR, 1200C/UN/R
1200C/N/R ……………………………… 95 (CONTINUED) ………………………….. 187
WHEELS, REAR (CAST)- 883/UR, 1200C/UR …….. 97 WIRING HARNESS, MAIN- XR1200 …………… 189
WHEELS, REAR (CAST)- XR1200 …………….. 99 WIRING HARNESS, MAIN- XR1200 (CONTINUED) .. 191
WHEELS, REAR (LACED & PROFILE LACED) – 883/C/L,
1200C/LIN/R ……………………………. 101 REFERENCE MATERIAL
WIRING HARNESS, ENGINE- 883/C/UR, 1200C/UN/R. 193
WIRING HARNESS, ENGINE- XR1200 ………… 195 HARDWARE LIST ……………………….. 206
WIRING HARNESS, MAIN- 883/C/UR, 1200C/UN/R .. 185 NEW PARTS LIST ……………………….. 209
NUMERICAL INDEX ……………………… 218