2012 Harley-Davidson Sportster Models Parts Catalog

 High quality scan, searchable, printable PDF format.

This Parts Manual contains detailed illustrations and official part numbers for 2012 Harley-Davidson Sportster models. This Parts Catalog has been prepared to make it easier for you to order parts. You will also find a complete Hardware Listing at the back of the book for your convenience.

Covers 2012 Harley-Davidson Sportster Models:

• XL 883L SuperLow
• XL 1200X Forty-Eight
• XL 883R 883 Roadster
• XR 1200X XR1200X
• XL 1200C 1200 Custom
• XL 883N Iron 883
• XL 1200N Nightster
• XL 1200CP 1200 Custom

Pages: 228
Format: PDF (high quality scan, searchable, printable)
Part Number: 99451-12

AIR BOX- XR1200X ……………………….. 41
AIR CLEANER- 883UN/R, 1200C/CP/N/X ……….. 39
ALTERNATOR & REGULATOR ……………….. 43
BATTERY ……………………………… 153
BELT & SPROCKETS- 883UN/R, 1200C/CP/N/X …… 61
BELT & SPROCKETS- XR1200X ……………… 63
BELT GUARD …………………………… 115
BRAKE, MASTER CYLINDER, FRONT- 883UN/R,
1200C/CP/N/X …………………………… 69
BRAKE, MASTER CYLINDER, FRONT- XR1200X ….. 71
BRAKE, MASTER CYLINDER, REAR – 883UN/R,
1200C/CP/N/X …………………………… 73
BRAKE, MASTER CYLINDER, REAR- XR1200X …… 75
BRAKE CALIPER, FRONT- 883UN/R, 1200C/CP/N/X .. 79
BRAKE CALIPER, FRONT – XR1200X ………….. 81
BRAKE CALIPER, REAR- 883UN/R, 1200C/CP/N/X … 83
BRAKE CALIPER, REAR- XR1200X ……………. 85
BRAKE CONTROL, FRONT- 883UN/R, 1200C/CP/N/X .. 69
BRAKE CONTROL, FRONT – XR1200X …………. 71
BRAKE CONTROL, REAR …………………… 77
BRAKE DISC, REAR – 1200C/CP/N/X …………… 97
BRAKE DISC, REAR- 883UN/R, 1200C/CP ………. 93
BRAKE DISC, REAR- XR1200X ………………. 95
BRAKE LINE, FRONT- 883UN/R, 1200C/CP/N/X ….. 69
BRAKE LINE, FRONT- XR1200X ……………… 71
BRAKE LINE, REAR- 883UN/R, 1200C/CP/N/X ……. 73
BRAKE LINE, REAR- XR1200X ………………. 75
CAMSHAFTS & GEAR COVER – 883UN/R,
1200C/CP/N/X …………………………… 25
CAMSHAFTS & GEAR COVER- XR1200X ……….. 27
CHAIN, PRIMARY- 883UN/R, 1200C/CP/N/X ……… 61
CHAIN, PRIMARY – XR1200X ………………… 63
CLUTCH – 883UN/R, 1200C/CP/N/X ……………. 57
CLUTCH CABLE. …………………………. 67
CLUTCH CONTROL. ………………………. 67
CLUTCH- XR1200X ……………………….. 59
COVER, PUSH RODS – 883UN/R, 1200C/CP/N/X ….. 13
COVER, PUSH RODS- XR1200X ……………… 15
CRANKCASE & GEAR CASE- 883UN/R, 1200C/CP/N/X. 19
CRANKCASE & GEARCASE- XR1200X …………. 21
CYLINDERS, HEADS & VALVES- 883UN/R,
1200C/CP/N/X ……………………………. 9
CYLINDERS, HEADS & VALVES- XR1200X ………. 11
DEBRIS DEFLECTOR. ……………………. 115
ELECTRONIC IGNITION SYSTEM – 883UN/R,
1200C/CP/N/X …………………………… 45
ELECTRONIC IGNITION SYSTEM – XR1200X …….. 47
ENGINE ASSEMBLY ……………………….. 7
ENGINE MOUNTS ………………………… 65
ENGINE SENSORS & SWITCHES …………….. 37
EVAPORATIVE EMISSIONS COMPONENTS …….. 199
EXHAUST SYSTEM- 883UN/R, 1200C/CP/N/X …… 161
EXHAUST SYSTEM- XR1200X ………………. 163
FENDERS, FRONT ………………………. 129
FENDERS, REAR- 883UR/1200C/CP (ALL), 883N/1200N/X
(CANADA ONLY) ………………………… 131
FENDERS, REAR- 883N/1200N/X (ALL EXCEPT
CANADA) ……………………………… 133
FENDERS, REAR – XR1200X ……………….. 135
FLYWHEEL ASSEMBLY …………………….. 17
PART DESCRIPTION …………………………………………………… PAGE
FOOTRESTS – 883UN/R, 1200C/CP/N/X ……….. 119
FOOTRESTS – XR1200X …………………… 121
FORK, FRONT – 883UR, 1200C/CP/X ………….. 103
FORK, FRONT – 883N, 1200N ……………….. 105
FORK, FRONT- XR1200X ………………….. 107
FORK, REAR, DEBRIS DEFLECTOR & BELT GUARD .. 115
FORK BRACKETS, FRONT- 883UN/R, 1200C/CP/N/X .. 99
FORK BRACKETS, FRONT- XR1200X …………. 101
FRAME & JIFFY STAND- 883UN/R, 1200C/CP/N/X … 111
FRAME & JIFFY STAND- XR1200X …………… 113
FUEL FILTER …………………………… 143
FUEL INJECTOR- 883UN/R, 1200C/CP/N/X ……… 33
FUEL INJECTOR- XR1200X …………………. 35
FUEL PUMP ……………………………. 143
FUEL TANK- 883UN/R, 1200C/CP/N/X …………. 139
FUEL TANK TRIM ………………………… 145
FUEL TANK- XR1200X ……………………. 141
FUSE, 30 AMP ………………………….. 195
HANDLEBAR & THROTTLE CONTROL -1200C/CP … 125
HANDLEBAR & THROTTLE CONTROL- 883UN/R, 1200N/X,
XR1200X ………………………………. 123
HEADLAMP – 1200C/CP …………………… 157
HEADLAMP – 883UN/R, 1200N/X, XR1200X …….. 155
HORN ………………………………… 175
IGNITION COIL- 883UN/R, 1200C/CP/N/X ……….. 45
IGNITION COIL- XR1200X ………………….. 47
INDUCTION MODULE, FUEL- 883UN/R, 1200C/CP/N/X. 33
INDUCTION MODULE, FUEL- XR1200X ………… 35
INNER TUBE, FRONT. …………………….. 91
INNER TUBE, REAR ………………………. 97
INSPECTION COVER & PRIMARY COVER. ……… 23
JET, PISTON COOLING- 883C/UN/R, 1200C/CP/N/X .. 19
JET, PISTON COOLING- XR1200X …………….. 21
JIFFY STAND- 883UN/R, 1200C/CP/N/X ……….. 111
JIFFY STAND- XR1200X …………………… 113
LABELS ………………………………. 197
LICENSE PLATE BRACKETS ……………….. 137
LIFTER, HYDRAULIC- 883UN/R, 1200C/CP/N/X …… 13
LIFTER, HYDRAULIC – XR1200X ……………… 15
LOCK SET COMPLETE- XR1200X ……………. 113
MIRRORS ……………………………… 159
MODULE, SECURITY SYSTEM ………………. 193
MODULE, TURN SIGNAL CANCELLER ………… 193
MUFFLERS- 883UN/R, 1200C/CP/N/X …………. 161
MUFFLERS – XR1200X ……………………. 163
OIL FILTER, ENGINE- 883C/UN/R, 1200C/CP/N/X …. 19
OIL FILTER, ENGINE- XR1200X ………………. 21
OIL LINES & COOLER- XR1200X …………….. 151
OIL PUMP- 883UN/R, 1200C/CP/N/X …………… 29
OIL PUMP – XR1200X ……………………… 31
OIL TANK & LINES- 883UN/R, 1200C/CP/N/X ……. 147
OIL TANK & LINES- XR1200X ……………….. 149
PISTONS & FLYWHEEL ASSEMBLY ……………. 17
PRIMARY COVER ………………………… 23
REGULATOR, VOLTAGE ……………………. 43
REMOTE CONTROL FOB ………………….. 195
ROCKER ARM ASSEMBLY & PUSH RODS – 883UN/R,
1200C/CP/N/X …………………………… 13
ROCKER ARM ASSEMBLY & PUSH RODS- XR1200X .. 15
SEATS ………………………………… 117 THROTTLE CONTROL- 883UN/R, 1200N/X, XR1200X. 123
SENSOR, CRANKSHAFT POSITION …………… 37 TRANSMISSION GEARS ……………………. 51
SENSOR, SPEED …………………………. 37 TURN SIGNAL MODULE & SECURITY SIREN ……. 193
SHIFTER, GEAR …………………………. 53 TURN SIGNALS, FRONT …………………… 169
SHIFTER CAM …………………………… 53 WHEEL, FRONT, CAST – XR1200X …………….. 89
SHIFTER FORK ………………………….. 53 WHEEL, REAR, CAST- XR1200X ……………… 95
SHIFTER LEVER. ………………………… 55 WHEELS, FRONT, CAST- 883UN/R, 1200C/CP …… 87
SHOCK ABSORBERS, REAR ……………….. 109 WHEELS, FRONT, LACED – 1200C/CP/N/X ………. 91
SIDE COVER, OIL TANK – 883UN/R, 1200C/CP/N/X .. 111 WHEELS, REAR, CAST- 883UN/R, 1200C/CP ……. 93
SIDE COVER, OIL TANK- XR1200X …………… 113 WHEELS, REAR, LACED- 1200C/CP/N/X ……….. 97
SPARK PLUGS- 883UN/R, 1200C/CP/N/X ……….. 45 WI Rl NG HARNESS, ENGINE- 883UN/R, 1200C/CP/N/X. 189
SPARK PLUGS – XR1200X ………………….. 47 WIRING HARNESS, ENGINE- XR1200X ……….. 191
SPEEDOMETER & TACHOMETER- XR1200X ……. 167 WIRING HARNESS, MAIN- 883UN/R, 1200C/CP/N/X (1 OF
SPEEDOMETER – 883UN/R, 1200C/CP/N/X …….. 165 3) ……………………………………. 177
SPROCKET, TRANSMISSION – 883UN/R, WIRING HARNESS, MAIN- 883UN/R, 1200C/CP/N/X (2 OF
1200C/CP/N/X …………………………… 61 3) ……………………………………. 179
SPROCKET, TRANSMISSION- XR1200X ………… 63
SPROCKET- 883UN/R, 1200C/CP/N/X …………. 61
WIRING HARNESS, MAIN- 883UN/R, 1200C/CP/N/X (3 OF
3) ……………………………………. 181
SPROCKET- XR1200X …………………….. 63 WIRING HARNESS, MAIN- XR1200X (1 OF 3) …… 183
STARTER MOTOR ………………………… 49 WIRING HARNESS, MAIN- XR1200X (2 OF 3) …… 185
STATOR ……………………………….. 43 WIRING HARNESS, MAIN- XR1200X (3 OF 3) …… 187
SWITCH, IGNITION ………………………. 195
SWITCH, NEUTRAL INDICATOR. …………….. 195 REFERENCE MATERIAL
SWITCH ASSEMBLY, DIRECTIONAL. …………. 127
SWITCHES …………………………….. 195 HARDWARE LIST ……………………….. 200
SWITCHES, HANDLEBAR ………………….. 127 NEW PARTS LIST ……………………….. 203
TAIL LAMP & TURN SIGNALS, REAR ………….. 171 NUMERICAL INDEX ……………………… 206
TAIL LAMPS ……………………………. 173 COMPONENT TYPES AND INTRODUCTION DATES .. 217